TY-1透平油真空滤油机操作维护说明书
Operation & Maintenance Manual
TY-1 Oil Purifier
一、 准备工作
(1) Preparation:
1、 从外观检查本机有无缺损,打开电器检查各处保险是否齐全,电器接头有无松动,电器元件有无潮湿和损坏,并清除各处杂物。
(1). Checking the appearance to see if there is any damage, checking the electrical equipment to see if all the safety device is already and if the connection of electrical equipment is not fixed, as well as if the electrical components is damp or damage. And clean all the sundries.
2、 用手转动真空泵皮带2-3转,查看真空泵是否正常,紧固点及皮带有无松动现象。
(2). Turning the vacuum pump belt for 2 or 3 rounds by hand, and check if the vacuum is normal and fixed point or belt is fixed.
3、 检查真空泵油,是否在油标线上,如低于油标线,应补加,高于油标线时,应排掉部分泵油,使其保持在油标线上。
(3). Checking vacuum pump oil if it reach above the oil level, if not, add/remove it to the oil level
4、 接上总电源线和地线。
(4). Connect general power supply and zero line
5、 将本机的进出油分别接到待净化的储油容器上进行循环过滤,要求容器和管道内部必须清洁,储油容器液面不能低于本机进口管500mm以下。
(5). Connecting the pipe of oil in and out to oil storage container containing being purified oil to make recycle filtration, which requires cleanness inside the container and pipe, and the liquid level of oil storage container should 500 mm higher than that of oil in pipe of the machine.
二、 操作
2. Operation
1、 启动真空泵,打开抽气阀、进油阀,待油液吸如分离罐到1/3油位时,启动排油泵,输出油液。
(1). Starting the vacuum pump and gas pumping valve, oil in valve, after the oil is pumped into separation tank and get 1/3 level, starting the oil out pump to get the oil out.
2、 将温控仪旋钮预置在所需温度上,加热器自动启动,并保持恒温加热。
(2). Turning the knob of temperature to set the required temperature, the heater will be started automatically and keep constant temperature.
3、 运行时注意观察分离罐内泡沫,泡沫过多时,可手动调整补气阀,消除泡沫后应关闭。
(3). Observing the foam in the separation tank during running, in case of excessive foam, you can adjust the vacuum adjustment valve by hand to eliminate the foam before closing it.
4、 运行中应随时观察真空泵油,乳化情况,并同时排除部分水份,乳化严重时应更换真空泵油,这样做非常重要,可以提高真空使用寿命。
(4). Observing the emulsification of vacuum pump oil all the time during its running. In case of serious emulsification, the vacuum pump oil should be changed, which is very important to improve the life service of vacuum pump.
5、 运行中应随时监视滤油机的工作情况(如流量、真空度、压力、电动机等是否运转正常)。
(5). Supervising the working condition of oil purifier all the time, such as flow rate, vacuum range, pressure and motor.
三、 停机操作
3. Stopping the machine:
1、 将温度控制仪旋钮调整在零位,温控器自动断开加热器电源。
(1). Setting the temperature to zero, which will stop the heating automatically.
2、 运行5分钟后,关闭进油阀、抽气阀,再停真空泵。
(2). After 5 minutes later, close the oil in valve, gas pumping valve then stop vacuum pump.
3、 待油液排尽后,停止油泵。
(3). Stop the oil pump after the oil is drained out.
四、 维护保养
4. Maintenance Work:
1、 设备每运行200小时应检查。
After 200 hours running, you should check the items below:
1)、电器控制系统是否安全、可靠。
The electrical equipment controlling system is safe and reliable.
2)、温控仪是否灵敏、可靠、准确。
Temperature gauge is sensitive, reliable and precise.
3)各泵轴封是否损坏、泄漏。
The seal of all pumps is damaged or leaked.
4)各管路系统及密封处有无漏气、漏油现象。
There is leakage of gas or oil in the pipe system and sealed points.
5)液位控制是否可靠。
The liquid controlling is reliable.
6)工作压力是否正常,如有异常,应立即排除。
The working pressure is normal. In case of abnormal condition, it should be solved immediately.
2、 随时注意补加真空泵油或更换真空泵油。
At the attention of additional vacuum pump oil or replacement of vacuum pump oil
3、 电动机运行3000小时后,应补加ZL-2或ZL-3。
After 3000 hours running of the motor, the motor should be added ZL-2 or ZL-3.
4、 如果停机一月以上,本机应放在干燥地方,关闭电器柜。
In case of stopping the machine for over one month, the machine should be put into dry place and the electrical panel should be closed.
下面是我们公司的联系方式,欢迎随时咨询:
重庆润能滤油机制造有限公司
电话:023-65372652 网址:http://www.rn998.net http://www.rn998.com
http://www.023filter.net http://www.023filter.com http://www.023rn.com
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销售地址:重庆市沙坪坝区梨树湾工业园77号